A leading company in power transmission, this client specializes in producing copper and aluminum wires essential for electrical infrastructure, and is known for its technological innovation and commitment to operational efficiency.
Objective
The client aimed to automate the wire testing process at their plants, replacing the repetitive and time-consuming manual inspections previously carried out by engineers. The goal was to enhance the speed and accuracy of testing, while also ensuring seamless data collection and reporting.
Challenges
- Manual testing required engineers to record results on paper thousands of times daily, leading to inefficiencies.
- Time-consuming and prone to human error, the process delayed data sharing with stakeholders.
- The need to digitize data collection and create a centralized system for easy access and reporting.
Innovation Accelerator Deployed
- Paperless Lab: Implemented a digital workflow, eliminating paper-based data recording.
- AR Headsets: Equipped engineers with voice-activated AR headsets for inspections, boosting efficiency and reducing errors.
- Automated Data Collection: Centralized and automated data gathering for instant access and accurate reporting.
Results
- Improved Efficiency: The automation of the wire testing process reduced testing time and eliminated the need for manual data entry, allowing engineers to focus on higher-value tasks.
- Enhanced Accuracy: AR headsets and automated data collection significantly minimized human error during inspections, resulting in more reliable test results.
- Faster Reporting: The centralized database ensured that testing data was instantly available for analysis and reporting, accelerating decision-making and boosting operational efficiency.
- Seamless Integration: The paperless workflow streamlined operations, enabling real-time data sharing with stakeholders and enhancing overall productivity
